When preparing for a major manufacturing project, you'll need to determine how the welding will be completed. Since all of the welds must meet the same standards, the right welding techniques should be utilized. Orbital welding products are often the answer. During orbital welding, special machinery is programmed to automatically perform the welds. As such, a considerable amount of welds can be accomplished in a short period of time without ever needing to rely on a manual welder. Here are three reasons to use orbital welding equipment if you have a large manufacturing job on the horizon.
1) Consistent and precise results
To maintain the structural integrity of your metalwork, it's crucial that the welding job is accurate and precise. However, manual welding doesn't always do the trick when there are several welds that must be made at the same degree of uniformity. Even the most experienced human welder is not able to make identical welds every single time during a massive project. On the other hand, orbital welding equipment can complete a substantial project with little to no fluctuation in how the process is performed. This is because the orbital welding machine is set to meet exact specifications (arc length, heat measurements, welding speed, etc). The consistency of orbital welding equipment means that the finished project has minimal variability, no matter how many duplicate welds were necessary.
2) Instrumental in improving efficiency and productivity
Efficient welding is an essential part of getting a significant manufacturing job done on time. It can be complicated to set up manual welding tools and equipment though, and the actual labor is time-consuming. Furthermore, a welder can become fatigued when working in a cramped or awkward space, causing downtime for rest or readjustment. These situations can lead to inefficiencies in the welding process and reduce overall productivity. Orbital welding solves this problem by automating the welding tasks and condensing them into a much faster process. The machinery also helps to achieve a quality weld in spots that are difficult to reach, because the equipment can effortlessly rotate around pipes, tubes, and other irregular shapes. You'll see a noticeable increase in the efficiency and production output of your project when orbital welding is used.
3) Easy to use
Manual welding is a specialized skill that should only be performed by someone who fully understands how to properly operate the tools in a safe manner. A welder must be aware of different welding practices, making sure that the ideal technique is employed in each unique situation from start to finish. For a big manufacturing job, you'll want to begin the process promptly. Fortunately, most orbital welding products can be up and running quickly without a lengthy training program. There is a short learning curve with orbital welding equipment, so the work can be started in half the time. Additionally, unlike manual welding, orbital welding equipment can be operated without certification. As long as you've learned the foundations of proficient welding, you'll find that orbital welding equipment is easy to operate.
Orbital welding offers a high level of precision, efficiency, and ease that manual welding just cannot provide, especially if your manufacturing project is large in scope. Once you begin planning for your welding job, be sure to consider using orbital welding products for the most reliable outcome.